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Flow Rate and Volume Estimates from Variable Frequency Drive Operated Drainage Sump Pumps  Open Access

Published by the American Society of Agricultural and Biological Engineers, St. Joseph, Michigan www.asabe.org

Citation:  Applied Engineering in Agriculture. 40(1): 51-67. (doi: 10.13031/aea.15790) @2024
Authors:   Emily P. Nelson, Thomas F. Scherer, Xinhua Jia
Keywords:   Edge-of-field monitoring, Flow rate, Pump, Red River Basin, Subsurface drainage, Variable frequency drive

Highlights

This article provides an overview of operations and benefits of using a variable frequency drive to operate agricultural subsurface drainage system sump pumps.

A methodology is proposed to monitor flow rates leaving agricultural subsurface drainage pump stations via a MATLAB algorithm.

The results of this research were mixed because the algorithm estimates did not always match with the corresponding flowmeter measurements.

Abstract. Subsurface drainage plays a crucial role in excess water removal through perforated pipes buried in the soil. The Red River Valley of eastern North Dakota and west central Minnesota often requires pumped drainage outlets due to its flat topography, with many modern systems incorporating variable frequency drives (VFD) for improved efficiency. VFDs adjust pump speeds to match drainage needs, but this dynamic operation complicates accurate flow rate estimation for edge-of-field monitoring. This project aimed to devise an automated method for calculating flow rate estimates from VFD pumping systems involving tank geometry, operational water levels, and pump duty cycling. Linear regressions with calibration data from a transit-time ultrasonic flowmeter produced mixed outcomes. Some linear regressions revealed errors in calculated versus measured flow rate of ≤14%, while other regressions showed errors nearing 40%. To address this, future efforts should explore methods incorporating the pump‘s electrical characteristics. This approach would provide a more accurate representation of the unstable and intricate pumping operations during transient conditions.

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